explosion-proof classification pdf

Germany. The Class 1 hazardous locations are the areas that have liquids vapors and gases that may . 6. AREA CLASSIFICATION Why ? The operating guidelines for explosion protection are specified in the Industrial Safety Regulation, applicable since January 1, 2003. 1) Temperature classification (also known as temperature class, or T class) defines the maximum surface temperature that a product destined for use in a potentially hazardous atmosphere is allowed to operate at, relative to an ambient temperature of -20C to +40C. www.intertek.com 3 Designing and Developing Products for Hazardous Locations Know your market : US, Canada, ATEX, IEC Ex Know the classification of the area in which the equipment will be used, i.e. Class I, Division 1, Class I, Zone 0, etc. Hazardous location (hazloc) panels and explosion proof control panels are designed for use in the following classified areas: Class I, Div. yFrequency of hazard (leakage possibility ,accident possible consequences of a fire or explosion. The Health. Assets. Explosion-Proof, FMS Refrigerator/Freezers Published 2/2002 Part Number: 102569 Rev A Combustible Liquid Class Container Type Class II Class III Glass or approved plastic 1 gallon 1 gallon Safety Cans 2 gallons 2 gallons (1) Gravity feed containers not permitted. For additional details on the hazardous materials included in each Group and their ignition temperatures, please refer to Chapter 5 of the NEC. Learn more. Examples of explosion parameters: Explosion pressure and explosion severity The dust explosion classes are the basis for designing constructive Many factors influence the risks from a fire involving dangerous substances. Most manufacturers of industrial HVAC equipment make air-conditioning and ventilation products for light industrial or milder conditions. Explosion-proof devices must be used in plants where potentially explosive atmospheres are likely to occur. GFCI where required. An explosion-proof motor has several important characteristics. Denotes temperature classification (see temp classification for alternatives) EPL - Equipment Protection Level (see EPL table for . Explosion proof rated equipment is constructed so that it cannot set off an explosion when surrounded by specified flammable gases or dust. 2 Several of these standards are: CAN/CSA C22.2 No.157-92 - Intrinsically Safe and Non-Incendive Equipment for Use in Hazardous Locations CAN/CSA E60079-11:02 - Electrical Apparatus for Explosive Gas Atmospheres - Part 11: Intrinsic Safety "i" FM 3610 - Intrinsically Safe Apparatus and Associated Apparatus for Use in Class I, II, and III, Division 1, Class I, Division 1, Groups A, B, C and D, and class II, Division 1, Groups E, F, and G, in accordance with the National Electrical Code (NEC), NFPA 70. Even slight damage to a flame path can permit burning gases to escape, igniting the surrounding atmosphere. 1 & 2, Groups B, C, D; Class II, Div. Rugged, reliable electrical connectivity for hazardous locations. Specific marking for explosion protection Equipment group (Could be I for mining or II for surface industry) . And simply because a motor operates in a hazardous location, the motor is not necessarily explosion-proof. Asset Type. 1+2) FM 3615 ANSI/UL-60079-1 Ex da Ex db Ex dc Junction and connection boxes, enclosures, motors, lights, terminals Gases, vapors Avoidance of . Determine the appropriate protection concept : Intrinsic safety, flameproof, etc. Their constructive measures prevent the occurrence of ignition sparks or hot surfaces. 1 & 2, Groups E, F, G . The International Electrotechnical Commission publishes the 60079 series of standards which defines a system for classification of locations, as well as categorizing and testing of equipment designed for use in hazardous locations, known as "Ex equipment". The company vacated the building, moved out computer equipment, however the battery back-up system was left behind. These specifications are complex and every country insists on making their own rating system. A distinction needs to be recognized between equipment designed to comply with We need to take photographs within that area to document equipment during normal operation. Includes aluminum, magnesium, and other metals with similar natures. Group is divided in three groups where Group I is reserved for mining locations. All Explosion-Proof motors are supplied with Explosion-Proof UL and CSA approved conduit boxes as standard. NFPA 484, Standard for Combustible Metals, 20122015 edition. Class 2, Division 1 & 2. We recommend electrical enclosures meet or exceed a NEMA rating of Type 4 or Type 4X for use in a Class1 Div2 hazardous location when used with appropriate purge systems. Explosion-proof enclosures are designed so that escaping gases will be sufficiently cooled as they exit through openings that are long in proportion to their width. 06/10/2019. Group. NEMA Ratings. Type 7: Explosion-proof. It is defined as the primary origin in the deviation point of the pres-sure/time curve and used as parameter Kst-value for classification into dust explosion classes St 1, St 2 and St 3. This quick guide breaks down what qualifies as an explosion-proof motor, outlines the various classifications for hazardous locations, and provides a simple five-step approach for choosing the best motor to meet specific application needs. NEMA Type 4 Enclosures are intended for indoor or outdoor use primarily to provide a degree of protection against windblown dust and rain, splashing water, hose directed water . Group F. Charcoal and coke dusts, carbon black, and coal. The Pelco ExSite Enhanced Explosion Proof Camera Series is purpose-built to monitor operations in hazardous locations with risks of explosion. Flame path based on joints Explosion Protection Marking UL844 Class I, Division 1, Groups C, D (North American) Class I, Division 2, Groups A, B, C, D Class II, Division 1, Groups E, F, G Class III Marine Marking UL1598, UL1598A ABS Other Rating IP 66 IK 10 Class II, Division 2, Groups F, G LED Low Bay and Spot Light "G"=Product code. NFPA 69, Standard on Explosion Prevention Systems, 20082014 edition. . Zone 1) II=Group II environment (i.e. Type & Size. of Explosion-proof Type of Explosion-proof Gas and Dust Classification Temperature Classification (Ignition temperature of Applicable gas or vapor) Code Example VDE 0170/0171 NFPA 1978 IEC 79-0 - 12 Class 0: I only Class 1: I, d and f Class 2: I, d, f, e and o Dust under Consideration Flameproof : d Pressurized : f Increased safety : e Explosive dust atmosphere 5. NEMA 3. Motors for use in environments deemed Class I, Divi-sion 1 must be built and labeled as explosion-proof. The affected building where a major explosion occurred was formerly a large computer / data centre with battery room & emergency generators. In Explosion Proof Equipment the manufacturer is . Data Sheets. Protective systems may be integrated into Department of Interior, Materials Management Services (MMS) 30 CFR 250.510, 250.610, and 250.803(b)(5)(ii). Explosion Proof Comparison for Digital Vortex Flowmeter. a design is not explosion proof, nor does it need to be. Classification Explosion groups & Temperature classes (gases, mists, vapours) Explosion group Gases, mists, vapours Dusts Continuously, for long periods or frequently Likely to occur Infrequently and for short periods only Continuously, for long periods or frequently Likely to occur Labelling of explosion proof equipment Temperatures Classification in C IEC North America 85 T6 T6 100 T5 . NEMA 3. 4. Data Sheets. As a result, when customers need equipment for tougher, more severe conditions, they must order specially . Requires explosion-proof design and a safety shutdown system, as well as intake flame arrest and an exhaust system spark arrest system. The Zone system of hazardous area classification, defines the probability of the hazardous material, gas or dust, being present in sufficient quantities that can generate explosive or ignitable mixtures. Class I Zone 0 Explosion- proof Intrinsic safety Pressurized Division Instrumentation Control Systems Area Electrical Classification Equipment, Installation, Maintenance Affecting: 25 Equipment Type Comparisons Electrical Code US Electrical Code Class, Division - Explosion proof 1.1 Scope. Many hoist manufacturers can furnish equipment to comply with the various classifications. The intrinsically safe rating means the electronics cannot spark or create sufficient energy to ignite. While only some of these materials are conductive, all are explosive. Certification is performed in close . In particular, employers should consider whether a fire could lead to an explosion, how fast a fire might grow, what other materials might be rapidly involved, any dangers from smoke and toxic gases given off, and whether Critical aspects: 1. NFPA 70, National Electrical Code, 20112017 edition. Explosion classified areas are defined by the following classes, divisions and groups, by the National Electric Code (NEC) (*See caution below). Explosion proof connector, NEC 500 Class 1, Div 2. Learn more. This design allows internal ignition sources, like sparks and (limited) hot spots. Approximately one fourth of these are caused by dust from food products or animal feed. Protection of Life. When an . Type 9: Dust-ignition proof. R.STAHL Explosion protection Figure1: Explosion Risk Triangle 1 staubEX_e_14_04_04.qxd 14.04.2004 18:34 Uhr Seite 4 The internals must be engineered to contain an internal explosion and avert a much larger detonation in explosion-proof equipment. All Aero Conditioner A/C units are built dust- and corrosion-resistant and can be built as explosion proof as well.. This regulation is directed toward the assembly, installation and operation of equipment in hazardous locations. They include: Explosion Containment - Allows the explosion to occur but confines it to a defined area. Not suitable for applications in temperatures below -25C (-13F). Established in 1990, CZ Electric Co., Ltd. is an experienced Explosion-proof junction box Manufacturers, headquartered in Jiaxing City, Zhejiang Province, with more than 30 years of experience in industry solutions, professional Wholesale Explosion-proof MCB box, all explosion-proof products have obtained national Explosion-proof certificate of explosion-proof product quality inspection center . Class I, Div 1&2, EZD-10-60, 111-611 Groups B, C, D UL Standard 886 Class I, Div 1&2, Class lll CSA Standard: C22.2 No.30 Groups C, D Class lll Stainless Steel Explosion Proof UNY Stainless Steel Explosion Proof GUAT Stainless Steel Explosion Proof EYS D. Class 1, Group C & D, Class II, Group F & G listings. Ex=Explosion-proof equipment E=Certified to European ATEX Standard G=Gas 2=Equipment category 2 (i.e. Application + Frame - For Definite Purpose lines, two pre-selected letters must be used after voltage code: 2) Roller bearings are recommended for all belt driven applications 100HP and above. Underwriters Laboratories (U.L.) There are 4 "General Principles" of protection against explosion. The higher the T class, the lower the belonging acceptable temperature. HAZARDOUS AREA CLASSIFICATION Guidelines the main factors to be considered are:the main factors to be considered are:(IS 5572) yVapor / Gas Density (lighter or heavier than air) yEffect of Air Current ,,, wind, amount of ventilation yIdentification of leak Potential scenarios yLocation characteristics : walls, shelter, enclosures, etc. However,what if no such device exists? According to the type of protection used on the product e.g. ExMax) ATEX products for zone 2, 22 (e.g. AREA CLASSIFICATIONIEC VS NEC/CEC (CLASS/DIVISION/GROUP) CHART 3 SAFE EQUIPMENT OPERATING TEMPERATURE CHART 2 IEC VS NEC TEMPERATURE CLASSIFICATION COMPARISON CHARTS COMPARING IEC VS NEC/CEC Explosion Danger Equipment Safe to Use Note: the temperatures given in C. Modified Date. Explosion Proof Air Conditioners. RedMax) Products for safe area (e.g. Refer to Fig.3 that shows the hazardous area zone classification based on hazardous gas release grade. Table 1 presents the gas types by Class/Division/Group and Zone. All explosion-proof equipment is clearly identified by either: a "Class I Location" marking (Division System); or a "Type of protection 'd' " marking (IEC Zone System). Explosion-proof: XP XP: USA CAN: 1 1: UL 1203 FM 3615: CSA No 30 Contain the explosion : . Structure cannot fail from the explosion Segregation - A method that attempts to separate or isolate the electrical parts from the explosive mixture. (2) Containers sized at 500ml may be alternately used. DEFINITION OF A PLACE WHERE A POTENTIALLY EXPLOSIVE ATMOSPHERE MAY OCCUR The classification of an installation into distinct zones has two objectives (according to ATEX 1999 . IEC 60079-10-1 covers classification of explosive gas atmospheres, and IEC 60079-10-2 explosive dust. Labelling of explosion proof equipment Labelling of Explosion Proof Equipment According to ATEX 2014/34/EU Classification and Labelling and labelling ofLocations locations Classification of Hazardous hazardous Flammable medium Explosion Groups & groups & Temperature classes (gases, mists, vapours) Classification Explosion Temperature Classes (Gases, Mists . Indicate environmental considerations : Enclosure . Group II is for explosive gases (Zone 0, 1 and 2) and Group III is for explosive dusts (Zone 20, 21 and 22). explosion. Exd, Exe etc, the . 1.1.2 This recommended practice provides information on specific flammable gases and vapors, flammable liquids . Group define the type of hazardous material and (partly) the location of the surrounding atmosphere. See also MSHA Standard 30 CFR 36.23 - Engine Intake System. Flame proof enclosure Ex d. Basic design is: enclosure is strong enough to withstand internal explosion. Indoor use in locations classified as Class I, Division 1, Groups A, B, C or D hazardous locations as defined in the National Electric Code (NFPA 70) (Commonly referred to as explosion-proof). 'Protective systems' means design units which are intended to halt incipient explosions immediately, and/or to limit the effective range of explosion flames and explosion pressures. . Two examples of this are the screw-on type junction box covers (Figure 1), and the tight tolerance, wide-machined flange between the body of the enclosure and its cover (Figure 2). . Multi-stream H.265 and H.264--ExSite Enhanced Fixed 2 Series Starting at $ Learn More- pdf | 0.38 MB. For permanent installations, such an installation may include "intrinsically safe barriers" that are located outside the hazardous location, and limit the amount of energy available to the device located in the hazardous area. First, the motor must be constructed in such a way that it will be able to completely contain an internal explosion without rupturing. Not as Common. Explosion proof cranes & hazardous environment cranes - Robust and compact, offering a wide range of hook paths and lifting speeds incorporating FEM, ISO, AS, ATEX and IECEX Standards, the ES Hoist's modern design centered around reliability, durability and ease of maintenance. In both cases, the equipment's surface temperature cannot meet or ignite the rated group's gas or vapor . and dust that may react and cause the explosion. 01 This diagram illustrates the escape paths of gases generated by an explosion within an electrical enclosure. Regulation on hazardous location by means of the Class/Division system ha ve now been formulated by the NEC, CEC, OSHA, and the National Fire Protection A ssociation . UL-listed for Class I, Division 1 and 2, Groups C and D areas, this low profile LED light produces 3,600 lumens and operates from 120 to 277VAC, 50/60Hz. Explosion-proof versions SQEx and SQREx. Explosion proof controls for hazardous locations are a big part of what we do, and what we can offer you, the customer. Hazardous Location Classifications and Device Types 5 Kenall Manufacturing 10200 55thStreet enosha, WI 53144 www.kenall.com Paint Spray Booths and the Canadian Standards Association (CSA) are the certifying bodies that approve and label our electric motors for use in Division based . Class 1, Division 1 & 2. NEMA 8 Indoor or outdoor use in locations classified as Class I, Division 2, Groups A, B, C or D hazardous locations as defined in This accident is a very good example of what can happen when you lose ventilation in a . The following Groups only apply to Class II hazardous locations: Group E. Metal dusts that are both conductive and explosive. ABB is the market leader in North American explosion proof motor standards, offering the broadest portfolio of solutions across all industries with hazardous locations. There is a wide range of realistically priced optional add on items to meet any project specific requirements. Classification (i.e. 1) FM 3611 an explosion through their own potential sources of ignition. Ignition proof FM 3616 (Class II, Div. InMax) Offshore/Marine Coated versions (e.g. Gasketed. NEMA Ratings. there is one dust explosion per day in the Federal Republic of Germany. Basis for an explosion As a rule, for explosions to happen in atmospheric air, three factors have to be present at the same time (see Figure 2): -flammable material -oxygen (air) -source of ignition In production and work places, hazardous areas can develop wherever the first two preconditions for an explosion are fulfilled. Fast Fact: Be very careful when shipping, handling, installing or maintaining explosion proof equipment. Explosion proof connectors are designed to be used in intrinsically safe circuits of categories "ia", "ib," and "ic" of explosion protection method "Ex .." The series can be used in Zones 0, 1, and 2 for gas and . FIRE ALARM CALL POINTS Explosion-proof, Weatherproof SM87 PBL Range. UL approved to NEC, CEC, IECEx and ATEX codes the D1xB2 family of visual signals can be installed in all Class I/II Div 1 explosion proof and Class I Zone 1 and Zone 21 flameproof applications anywhere in the an option on the Xenon strobe versions. TABLE 1: GAS TYPES BY CLASS/DIVISION/GROUP AND ZONE/GROUP Gas Class/Division/Group Zone Acetylene . explosion inside to the outside is excluded Flameproof Explosionproof UL 1203 (Div. Faulty Cover: Spring Malfunction. Class I, Class II or Class III) of the hazardous location. The temperature class must be specified in the order, otherwise the universal version T1/T2 and T3 will be certified (doubling the certification costs). Ideally, the device used should have been certified to the local standard which defines the requirements for safety. W Baldor Frames 182T through 449T will not exceed surface temperatures of 135C (275F) Code T4. In order to have an explosion, all three legs of the triangle need to be present Our objective is to remove one or more of the legs of the triangle when we apply electrical equipment in a potentially hazardous flammable atmosphere All the protection concepts that are currently used in the world today address one or more legs of this triangle These devices are designed so that they will not act as ignition source. Only devices complying with the ATEX Product Directive 94/9/EC may be used. ..Bin..-CT / OCT) Basics of Explosion Protection INTRODUCTION HAZARDOUS LOCATIONS INNOVATIVE EXPLOSION PROTECTION by R. STAHL 1-800-782-4357 Class I, Locations Class I locations are those in which flammable "gases or vapors" are, or may be, present in the air in quantities sufficient to produce explosive or ignitible mixtures. Hazardous Location Controls. Requires diesel engine Group. 30-3013 Explosion Proof Detector. NFPA 68, Standard on Explosion Protection by Deflagration Venting, 20072013 edition. NEMA Ratings. Detection, tracking and classification of people and vehicles-Encoding. Download the Schischek product catalogue with explosion proof actuators, sensors and control systems for HVAC applications (pdf, 12 MB) Colour Code ATEX products for zone 1, 2, 21, 22 (e.g. The ATEX directive uses zones to classify potentially explosive gas and dust atmospheres. Explosion-Proof v Flameproof: Difference between ANSI/UL1203 and IEC 60079-1 www.intertek.com 1 Contents . Designed to keep out water and dust. NEMA 3 . Classications range from an ignitable condition being an unlikely occurrence (Zones 2 and 22) to continuously present (Zones 0 and 20). Contains the Explosion. 1.2.3.3 CLASSIFICATION OF AREAS - COMBUSTIBLE DUSTS EN/IEC 61241-10 - Classifications of areas where combustible dusts are or may be present Combustible dust Dust, fibres or flyings that can burns or glow in air and could form explosive mixtures with air at atmosphere pressure and normal temperatures. Above . It is important to note that an explosion- Our experience in providing UL Class 1, Div 1, UL Class 1, Div 2, ATEX and other international standards is wide and deep; it's one of our specialties and what sets us apart. comprising ofa Class 1Div I (B) hazardous (explosive) area. EN 60079-10 is the European Standard for determining the classification of hazardous areas, giving guidance on determining the area classification and recommendations for detailing the zones on .

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